Synchro-feed III

An advanced new welding mode that delivers exceptionally low spatter and superior weld quality, while offering easy setup and reduced maintenance requirements.

Synchro-feed III

Arc welding is a widely used welding process that produces high-strength welds, making it ideal for heavy-duty industrial applications such as construction, automotive manufacturing, and machinery production. With advanced arc welding technology, manufacturers can improve precision, productivity, and durability across metal fabrication and manufacturing processes.

Discover how our advanced arc welding solutions enhance production efficiency and ensure superior weld quality, even in the most demanding industrial applications.

Synchro-Feed Effectively Reduces Welding Spatter!

Synchro Feed Virtually

Synchro-Feed Welding Process

Synchro Feed Welding

Easy Connection and Setup

Simple Connection

Reduced Maintenance Requirements

Reduced Maintenance

Supports welding of a wide range of materials, including mild steel, stainless steel, and aluminum, with a new welding mode designed to achieve even higher weld quality.

Push Arc Welding Process

Push Arc Process

Synchro-feed pulse

Synchro Feed Pulse
Synchro Material

Applications

Automotive

Bumper Crash Box (Aluminum)

App Bumper

Problem

Incorrect workpiece thickness causes excessive melt-off.

Solution

Synchro-Feed Pulse adjusts the operating ratio between Synchro-Feed and pulse welding to precisely control the amount of heat input into the workpiece.

Tubular Frame (Aluminum)

App Pipe

Problem

Weld Bead Appearance

Solution

Stitch Pulse welding produces a TIG-like bead appearance, creating a distinctive stacked-bead pattern through the Stitch Pulse welding mode.

Suspension Arm Component (Galvanized Steel Sheet)

App Suspension

Problem

Joint Gaps, Spatter, Blowholes, and the Need for Multiple Welding Passes

Solution

Push Arc (Wide Bead) produces a wider weld bead, reduces spatter, and effectively allows zinc vapor to escape from the weld zone.

Seat Frame (High-Tensile Steel)

App Seat

Problem

Variations in Joint Gaps and Welding Position Misalignment

Solution

Push Arc (Wide Bead) helps prevent burn-through in extremely thin materials.

Battery Box (Aluminum)

App Battery

Problem

Joint Gap Tolerance, Thermal Distortion, and Melt-Through Deformation

Solution

Push Arc (Wide Bead) produces a wider weld bead, effectively accommodating variations in joint gaps.

Industrial Steel Tank

Tank

Problem

Tolerance for Positional Misalignment

Solution

Synchro-Feed Pulse welding achieves extremely low spatter, while the wide bead produced by Push Arc provides improved tolerance for variations in joint fit-up.

Muffler and Exhaust Manifold Components (Stainless Steel)

Muffler

Problem

Accommodates Variations in Joint Gaps and Different Workpiece Thicknesses

Solution

Push Arc (Wide Bead) produces a wider weld bead that provides greater tolerance for variations in joint fit-up, while also improving efficiency in high-speed welding.

Construction Machinery Industry

Steel Cab Structure

Cabin

Problem

Helps reduce spatter adhesion while providing optimal weld penetration for medium-thickness plate welding.

Solution

Welding at 450 A enables high-current welding with extremely low spatter, achieving deep weld penetration while effectively minimizing spatter generation.

Others

Gratings, Construction Scaffolding, Ladders, and Other Structures

Enhances weld quality by reducing spatter across a wide range of applications.

Why Choose the Synchro-Feed III System?

Precise Wire Feed Control
Digitally synchronized wire feeding ensures stable arc performance and consistent weld quality.

Exceptionally Low-Spatter Welding
Advanced control technology significantly reduces metal spatter, resulting in cleaner welds and less post-weld cleaning.

Stable Arc with Reliable Penetration
Optimized control of welding current and wire movement ensures a smooth, stable arc and reliable weld penetration, even during high-speed welding.

Superior High-Speed Welding Performance
Maintains excellent arc stability and consistent weld bead formation, making it ideal for high-speed welding and automated production.

Ideal for Robotic and Automated Welding Systems
Fully compatible with DAIHEN welding robots, enabling precise and consistent production across every workpiece.

Higher Productivity with Lower Overall Costs
Reduced spatter, less rework, and greater process efficiency help improve productivity while lowering overall production costs.

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